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My Mk4 Do'Er Upper To Replace My Mk5 Nighmare!!!


Guest gavintwopies
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Guest gavintwopies

Well finally got my self round to stripping the exhaust manifold off and fit the new core plug then also swapped the alternator for a mk4 one, as the mk3 alternator cooling blades were catching the adjusting arm, engine now filled with water and sounds quite as :biggrin: but still has the cutting out and miss firing problem if revved, or the accelerator is pressed when the engine is cold still thinking it must have something to do with the cold start system???? :unsure: ??

 

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Guest gavintwopies

Well had a look at the engine today and still no further forward as the car starts but will cut-out if the accelerator is pressed, then when it starts to warm through its fine and will rev up sweet got to have something to do with the cold start, :angry:

 

So as i dont have any parts to hand to allow a swap by swap account to find the faulty sensor or part i went straight out and swapped the rear std springs to lowerd ones to cheer my self up loving the stance of the car now cant wait to see how low it will appear once the s1 kits back on.

 

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Guest gavintwopies

Well had a bit of a swat up on the old k-jet injection system to see what could be at fault with the cold start system as it turns out the cold start valve does actually work and just is not spraying when the car is cold so put up a temp wire to make it switch on when the engine is 1st started and it over fuels and cuts out also tested the thermotime switch and it just does not seem to make up a circuit even when cold tried 2 of these and they both did the same..... :angry:

 

So with further investigation its now looking like the fuel pre-warmer in the inlet as this controls the fuel pressure during the warm up period and might not be enritching the mixture by increasing the pressure for the 1st few mins on start-up. very annoying!! :sad:

 

Well moved onto a small wiring problem i noticed this was the side lights were on all the time when the car ignition was turned on, easy enough you might think duff bit of wiring? duff relay?? No, No, better than that the loom has had a small electrical fire it turns out from when some un-savory charctar tried to hot wire it to nick it!! Nice job too it had melted best part of the underside of the fuse box together so much so that if the keys are removed and you switch the side lights on the entire ignition system switches on and the fuel pump primes too and the whole lot is earthing out through the rear passenger side lightearth point!!! :huh::huh:

 

So enoughs, enough at that point the loom is coming out and im getting a mk4 xr3i loom so with this in mind the dash is also getting replaced with a mk4 unit inc. all heater blow components,steering column switches, etc, etc .

 

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Guest gavintwopies

Well with all the downward spiral over with the cabby for one day, i desided to put that rear breather in my zvh and give the block a flash of black aswell as fit my new oil-filter just to cheer my self up from the crap un-productive day i had.

 

woo-hoo finally summit went rite for once. :blink:

 

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:biggrin::biggrin::biggrin:

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Guest gavintwopies

One problem comes and goes another will show its face :biggrin:

 

Nice black block too :cool:

 

Cheers m8.

 

Hoping i can keep it on k-jet as i got a bit bored and started to have a play on cad-cam again :rolleyes:

 

Got a cheeky little pgm for summit i'd like to do to the inlet if i can keep it on the std injection..... :drivin:

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Guest gavintwopies

thats a bad bit of luck with fuse box :sad: should be keeping mk3 dash tho :smile:

block looks nice and black good work

 

Well if mk4 loom is going into car then all the plugs for the steering column switches will match the mk4's coming not mk3 i have, as well as all the switches on the mk4 dash so to keep the conversion simple I may aswell fit the dash too not to mention it already has a mk4 front end, So it will keep everything matched and will now look like a mk4 car on a private plate with a set of mk3 seats in. :blink::blink:

 

 

I hope ?? :wink:

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Guest gavintwopies

shame about the loom :sad:

 

Not to worry it will get weighed in after being stripped of all useful parts (fuses clips etc) then the couple of quid will fund the 4-8 cans of carling to help the re-build. :rolleyes:

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Guest gavintwopies

Well i managed to get some head way today after calling down to the mk3-mk4 escort breakers local to me.

I secured a mk4 cabriolet loom along with a few other part along the way after a good 10hrs stretch i managned to remove the entire mk4 escort loom complete aswell at quite a few other part unfortunatly i did not have enough space to bring back al the parts i had removed plus the cars occupains too.

 

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still to collect tommorow:

 

mk4 dashboard.

mk4 bonnet.

2x dtm wing mirrors

electric mirrors

electric mirror loom

central locking motors

central locking loom

4x speaker loom

 

A few pictures of the mk4 cabby that i removed affore mentioned parts from courtesy of north-east mk3/mk4 escort breakers. :smile:

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Guest gavintwopies

Well spent a few more hrs this morning fixing a few faulty wires and the starter motor died on me this morning too!!!! but had a spare off a ib5 boxed 1.8 zetec staight swap and now the car starts as it should and even rev's from cold too.........wow eh? amazing :tongue:

 

So now i know it runs its time to get cracking on the mk4 dash conversion, then central locking and after market alarm for the remote central, a new wing, fully re-brake pipe the car up for safty reasons and then fit body kit paint and on to mot and tax too. :salut_gb:

 

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Well i'm now down to a 2 page list of work need to get through to have this on the road not a great deal of expence left but quite a few hours to put in being on days and with the light evenings i might get through some of it this week then next weekend will be all hands on deck again for round 2 (ding,ding) :steeringwheel:

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Guest gavintwopies

nice project its getting there :biggrin: could you pm me the address for the breakers you go to as i dont live far away and also is the roof on the white cab white? cheers

 

Cant remember off the top of my head but if you have a look in fast ford this month on page 40 you will see his feature car and his his contact no. will be under there.

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Guest gavintwopies

Well after 5 1/2 days off at work relaxing(LOL) i'm starting up again been down to the paint suppliers today and got a custom mix done in a candy pink with both blue and white pearl!!!

 

also they have a gallon of laquer on special for £20 so had to have that too. :rolleyes:

 

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other than that nothing to report other than i'm just off out to rip the passenger side wing off!!!

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Guest gavintwopies

Now that is certainly pink I am sure of that :biggrin: It is so damn bright lol

 

 

I'm hoping its butch enough of a pink colour that i can have the odd go in it???, or i'm i just dreaming :rolleyes:

 

i'm sure i got some undies that colour in the back of my draw somewhere so its got to be a butch colour???

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