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Escort Cabriolet Club

Project "scabby Cabby"


Guest DutchKev
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Guest DutchKev

after owning the mondeo V6 which was a truly awesome car, i had a rather shocking phonecall come renewel telling me i'd lost ALL my NCB ( was a 50/50 claim that was buggered up by some stupid under righter, case still ongoing) i had to sell the mondeo :sad:

 

so whilst that was going on, the mrs bought herself a nice little focus to run around in, but the focus was HER car, i had nothing :sad: so after much deliberating, she suggested i get myself a cheap banger to do up, so i hunted high and low on ebay, autotrader etc and being outbid numerous times on ebay i was ready to give up, but i fially found one ... in kent :mellow:

 

so took a toddle down there (3 hours later) and arrived, spoke to the guy and asked him if there were any problems other than the ones he had already told me about which were:-

 

1. car wouldnt engage 5th gear

2. both rear shoes need replacing

3. exhaust needs replacing

 

he said everything was ok with the car but it had been stood for a year so the battery was as flat as a witches t*t, so bump started the car,, filled it with fuel and drove off.

 

i made it half a mile down the road before the car cut out on me completely and i rolled into a layby and called out the RAC (who where usless c**ts) who bump started me and sent me on my way - i had to do a 3 hour journey down countless motorways with only 4 gears, a knackered gearbox and tracking that tried to kill me, but i finally made it home with this:-

 

 

2011-05-18110640.jpg

 

2011-05-18110701.jpg

 

2011-05-18110824.jpg

 

2011-05-18111252.jpg

 

2011-05-18111301.jpg

 

2011-05-18111313.jpg

 

imperial blue 1.8 Si with only 57K on the clock, full leather interior, heated front and rear screens, electric front windows (work out windows in the back), power hood with no rips, tears, mould etc (toneu (sp?) cover included) 6 disk changer (but no stereo) and a few other things aswell

 

all in all the car set me back a whopping £250 :biggrin:

 

the car does need some (well, alot) of work, but it'll be off road for a while anyways. know issues (so far) are:-

 

needs new gearbox (syncro in 5th gear has gone)

needs new center section and back box (to be replaces or welded)

needs new shoes on rear

ABS warning light on (might need new pads or sensor cleaning/replacing)

rust in usual place (bottom of front wings, along the top of sills)

dent on N/S/R quater panel (can be pushed out easily)

needs new wheels and tyres (will be going for 16" mondeo alloys with 195/45/26 rubber)

valet and service

general tidy up

 

but as i said, i have nothing but time so these jobs will be done as and when :smile:

 

comments and critasisms welcome :smile:

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Guest DutchKev

had a chap out to have a look over the car and see whats what and i MAY have bitten off more than i can chew...

 

turns out as well as the gearbox being shagged, the rear gearbox mount has snapped completely!

 

2011-05-20202749.jpg

 

notice anything sticking out of the bell housing?

 

2011-05-20202708.jpg

 

so......whilst the car isnt going anywhere soon i will be taking the front subframe off and replacing:-

 

gearbox

clutch

lower arms

drop links

track rod ends

ARB bushes

CV joints

disks/pads (will try to upgrade to 260mm, dont want the hasle of 300mm)

 

there is a rather large K&N style filter on the front which will be replaced with the standard airbox and a panel filter instead

 

2011-05-20202647.jpg

 

2011-05-20202834.jpg

 

and yes - that IS a pair of tights being used as a breather....

 

2011-05-20202806.jpg

 

but today i did manage to get some things done..... i blanked the EGR valve off..

 

2011-05-20202655.jpg

 

also toped the brake fluid level back up so now i have no more brake light on the dash :biggrin: just an ABS light instead...

 

again, comments and critasisms welcome :smile:

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Guest Savage

At casual glance it looks like a bargain but obviously the work needed is reflected. I have to say I'm jealous of that leather Si interior. Keep us abreast of what's happening with the car and if you need any help, throw a shout in the forums. Welcome aboard.

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Guest gavintwopies

Seems odd that the box has lost 5th??? maybe it could be the fact that the box is not sitting where it should and is forcing against the linkage preventing the engagment of 5th ........ just a thought.

 

Also it looks like its been replaced via the 1/2 in 1/2 out bolt and the blue paint pen saying escort on the box too. :unsure:

 

 

As for the K&N filter i would be very skeptical about the MAF also as if the MAF is not secure and flopping around the heated sensor element inside can break very easy much the same as shaking a lit lightbulb.... get that std air box on asap or brace the MAF in place.

Edited by gavintwopies
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Guest DutchKev

cheers guys

 

i unplugged the MAF whilst the car war running and the revs picked up - so looks like MAF is ready for the bin

 

collection and hoarding of parts is starting to comence!

 

i found a replacment gearbox complete with mount and all other gubbins for £30 - so thats now sat in the garden awaiting an overhaul (clean down, fresh oil etc)

 

tomorrow im off to the scrappies to see if i can salvage an airbox, possibly focus rear disks and one touch relays to convert the hood to one touch up and down

 

will update with progress soon :smile:

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Guest gavintwopies

Dont think the focus rear discs are a bolt on mod as if i remember there the same offset and mounting info as the granada rear calipers? if so i might have a set of rear disc conversion plates lying around for a mk5-6-7 escort....... :banana_dance:

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Guest DutchKev

iirc the rear beam on the mk6 cabby is the same as the hatch, if so then the entire focus hub will bolt straight onto the escort hub, only difference is the rear wheels will sit slightly wider as the focus has a different ofset than the escort

 

ive seen at least 5 sucsessful focus rear brake upgrades using the focus hub/disks/callipers/brake lines/handbrake cable and fitting seems straight forward

 

guide found on various forums:-

 

-------------------------------------------------------------------------------

 

how to do st170 rear disc upgrade

 

you will need

 

focus st170/ghia rear disc hub setup

focus st170/ghia rear calipers and pad carriers

focus st170/ghia rear pads and discs

focus disc handbrake cables

focus rear flexi pipes

 

For abs

 

escort abs sensors and collector ring

 

tools

 

axle stands

30mm socket 1/2" drive

1/2" drive breaker bar

8mm socket 1/4" drive

10mm socket 1/4" drive

1/4" drive ratchet

13mm socket

15mm or 17mm socket 3/8 drive

3/8 drive ratchet

3/8 extensions

13mm - 17mm spanner

hammer

rivets and rivet gun

brake fluid

 

jack car up and place on axle stands

 

remove wheels

 

for cars with abs

 

remove hub nut and remove drum

remove the 8mm bolt for abs sensor

inside the rear brakes you will see the abs sensor using 10mm socket and extension tap the sensor out through the hole (that's how you remove them with knacking sensor and cutting wire)

 

 

 

for cars with and without abs

 

(for cars with abs you will have to have the hubs machined by 7mm so the escort abs ring will fit on the end and the hub plate drilled to 14.5mm before you start stripping car down)

 

slacken your flexi pipe off at the drum end

 

remove the escort handbrake cable off the shoes and pull through the back plate

 

at this point you can fully remove the escort handbrake cable

 

slacken and unscrew the the four bolts holding the hub onto the axle and remove the complete hub

 

unscrew the escort flexi hose from the drum

 

rivet the focus disc back-plate onto the axle

take the focus hub and bolt onto the axle using the focus bolts

 

install focus rear disc

install pad carrier and bolts

 

grease up the outer plates of your pads

 

take the focus flexi hose and screw into the escort flexi hose

 

know screw the caliper and flexi hose together

 

place caliper onto the pads and tighten bolts up

 

install the focus handbrake cable from front to rear and tension

 

double check make sure everything is tight

 

bleed your brakes

 

replace your wheels and try out your new brakes

 

as you can see, its pretty straight forward - as long as the rear beam is the same as the hatch!

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Guest gavintwopies

Ah rite never herd of it being done before but that said i stuck with the mk3&4 escorts and only use mk5/6/7's for engines and such like. :banana_dance:

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  • 1 month later...
Guest DutchKev

been a while since i updated, but tbh ive only managed to get 1 or 2 things done with the lack of funds!

 

as previously stated, got a replacement gearbox for her, also got some axle stands and a decent tool kit ready to swap the gearbox over (at some point)

 

also managed to find me an ideal set of wheels....

 

2011-06-30155843.jpg

 

2011-06-30155851.jpg

 

16" diomond cut RS7's :biggrin:

 

and a little mock up of the wheels will sorta look like when fitted properly:

 

2011-06-24171947.jpg

 

but, as with every good find i have, another little problem rears uts ugly head.

 

took my wheel brace out to swap the wheels over, put the 19" socket in and guess what - its to small! the fella before me has put 21" wheel nuts on, and 1 single STEEL wheel nut! its a wonder it didnt fall off...

 

so now i need a full set of proper ford wheel nuts and locking wheel nuts before i can put the wheels on - bummer

 

ive also found a guy close to me who (if he ever gets back in touch) will be selling me a decent stainless steel cat back system for the princely sum of £50

 

but on the plus side the car has been washed and waxed... only to get rained on the very neext hour. still, least the inside is clean...

 

so, thats where it stands atm

 

coments and critasisms welcome as always :smile:

Edited by DutchKev
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Guest tony.rose

Like the look of her, I think you have grabbed yourself a bargain there!! Nothing wrong with using tights here and there. The broken gear box mount will be the culprit for loosing 5th gear, but we should just be cruising so no need for it any way lol!!!

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Guest avul

hi kev, gd lookin car 4 the price m8

 

by the way r u sure that it has bigger wheel nuts? as it maybe that the orig ford nuts that should b on have a stainless cap on them & they always swell as the steel nut rust's, if it is that m8 just get a 19mm impact socket & hammer it on. let us know how u get on

 

regards mark :salut_gb:

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Guest DutchKev

Deffo the wrong nuts fella, took the nut off the mrs focus and it fit straight on , 19" socket didnt even touch it

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Guest avul

well hope u can get them off ok then m8, keep up the gd wrk, looks like a gd car u ave there, bit of tlc & she'll b a gd un :salut_gb:

 

regards mark

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Guest DutchKev

cheers!

 

ikkle update,

 

before:

 

2011-07-02152626.jpg

 

after:

 

2011-07-02153313.jpg

 

plus i got a complete new exhaust system ready to fit aswell :smile:

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Guest DutchKev

little update:-

 

2011-07-09191028.jpg

 

RS 7's on :biggrin:

 

also i swapped over the snapped mount from the gearbox to see if that made a difference with selecting 5th - and it didnt :sad: so ive got to find some help to swap the entire box over :sad:

 

still, these things are sent to test us - onwards and upwards!

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