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Mk4 1.8 - Crack In The Structure Is Common?


Guest alphalc
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Guest alphalc

I have a Doubt about MK4 struture.

Here on Brazil is common the MK4 escorts have problems on structure with Cracks, cabbie or close and mainly 1.8 versions.

fototrinca.jpg

 

These cracks also appear on European MK4 ?

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Guest Alanman

Never seen that over here.

 

I'd have put that down to impact or shock.

 

Do you have a lot of speed humps over there??

 

Speed hump + hard suspension + not slowing down may cause that sort of damage.

 

Either way, it doesnt look good.

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Guest alphalc

Never seen that over here.

 

I'd have put that down to impact or shock.

 

Do you have a lot of speed humps over there??

 

Speed hump + hard suspension + not slowing down may cause that sort of damage.

 

Either way, it doesnt look good.

These cracks hapen with ~40% os escort here even with standard suspension. With hard suspension or if you put that down in few months these chacks apear easily.

Is practically rule to use bars of reinforcement with hard suspension.

esquemadabarraantitorao.jpg

The Brazilian roads are not all good ones, but this problem didn´t hapen on MK5 or MK7, only with MK3 and MK4 and easier with 1.8 engine.

Some times we imagine the possibility to have a structural alteration for economy here, comparing photos does not seem.

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Guest alphalc

All the cars of the pictures had already fixed.

The solution is to weld the crack. Some extreme fadigue cases need to weld a reinforcement plate or cut and replace part of structure because open again after weld on one month or week.

 

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Edited by alphalc
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Guest Lee81

Never seen one over here like that. There seems to be a fair amount of corrosion around those points. I know on other ford models that some detined for hot dry climates were not treated with wax oil to box sections and no corrosion protection to the underside other than primer.

 

None of the cars have a 1.8 litre engine in other than a diesel version here.

 

Its possible that these cars were sent to a country like this and then on to brazil were the protection is needed. Just like Japanese imports need protecting as the corrosion just isn't so much of a problem over there so they don't bother.

 

Have heard about this problem on very high powered Escort Mk4 Rs Turbo's subjected to track action running slick tyres but never seen it

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Guest alphalc

May be that the 1.8 litre engine is stronger than the planned one for the original project ...

Brazilian original project is to 1.6 litre engine. After Auto Latina Joint Veture (FORD and VW) on Brazil, the MK4 received 1.8 litre vw engine version.

Corrosion is rare on chack location, on picture the corrosion is after weld and not repaint or treat, loosing corrosion protection.

 

Another possibility is the support points to vw engine, not correctly planed.

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dont see why the 1.8 engine would make any differance, as theres not much more weight, maybe a bag of sugar, and the power is the same as the 1.6, although most people run well over 220bhp with the rs turbo engines, and never any problem with stress fractures

i think its more with poor suspension or bad ball joints etc

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